Starting SFM Chart
| Material | HSS Start | Carbide Start | Validation Note |
|---|---|---|---|
| Aluminum 6061/7075 | 600 - 1,200 SFM | 1,500 - 4,000 SFM | Watch chip welding and use polished geometry. |
| Low-carbon steel | 80 - 160 SFM | 400 - 900 SFM | Adjust downward for poor rigidity or interrupted cuts. |
| Alloy steel 4140 | 60 - 130 SFM | 250 - 600 SFM | Hardness and coating drive the final window. |
| Stainless 304/316 | 50 - 100 SFM | 180 - 450 SFM | Keep feed positive to avoid work hardening. |
| Titanium Ti-6Al-4V | 30 - 70 SFM | 120 - 250 SFM | Prioritize coolant, tool engagement, and heat control. |
| Cast iron | 80 - 180 SFM | 400 - 900 SFM | Abrasiveness and dust control matter more than coolant. |
How to Use the Chart
- Pick the material family and tool type.
- Start near the conservative side if rigidity, coolant, or chip evacuation is uncertain.
- Convert SFM into RPM by diameter.
- Validate chip shape, tool wear, finish, and spindle load before production release.
Conversion Handoff
Use this table for SFM range selection, then use the SFM to RPM guide or RPM calculator to convert by diameter.