Cycle Time Formula
Cycle Time = Cut Time + Non-Cut Time + Setup Allocation
Use this formula when the query is about the full part cycle, not just spindle-engaged machining time.
What Counts as Non-Cutting Time?
- Rapid approach, retract, and positioning moves.
- Tool changes, probing routines, pallet changes, and fixture unclamp/clamp time.
- Operator loading, unloading, chip clearing, deburring, and in-process inspection.
- Batch-level setup divided by the number of good parts in the run.
Worked Example
A milling operation has 4.2 minutes of cutting, 0.6 minutes of rapid moves, 0.4 minutes of tool changes, 1.2 minutes of handling and inspection, and a 45-minute setup spread over 50 pieces.
| Cutting time | 4.2 min |
| Rapid and tool-change time | 1.0 min |
| Handling and inspection | 1.2 min |
| Setup allocation | 45 / 50 = 0.9 min |
| Estimated cycle time | 7.3 min/part |
Calculator Handoff
Use this page to understand the formula, then run the machining time calculator when you need repeatable cycle-time estimates with part quantity, setup, handling, and cost context.